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Sample Preparation lab apparatus

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Jaw Crusher

The Jaw Crusher is designed in accordance with ISO 21873-1:2015 standards, this machine effectively processes various ores and minerals, including iron ore, limestone, and coal, with exceptional wear resistance.
The Jaw Crusher is designed in accordance with ISO 21873-1:2015 standards, this machine effectively processes various ores and minerals, including iron ore, limestone, and coal, with exceptional wear resistance.

Features

High-Throughput Capacity
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Delivers a processing rate of 500 to 700 kgs/hr, optimized for efficient laboratory or pilot-plant scale operations.

Superior Wear Resistance
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Features high-grade Manganese jaws as standard, with optional Tungsten-lined jaws available for handling extremely abrasive materials.

Precision Size Reduction
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Designed to handle feed sizes up to 100 mm, reducing them to a consistent output product size of approximately 3 mm.

High-Speed Operation
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Operates at 1440 RPM to ensure rapid material throughput without compromising the quality of the crushed sample.

Industrial Power Drive
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Powered by a branded, ISI-labeled 5 HP motor (3.7 kW) requiring a 3-phase, 415V, 50 Hz AC supply.

Adjustable Configuration
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Features a versatile jaw arrangement that allows for easy adjustment of sample sizes to meet specific operational requirements.

Safety & Stability
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Equipped with a Miniature Circuit Breaker (MCB) for electrical protection and a heavy-duty cast iron body designed for secure floor-mounted installation.

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Hammer Mill

The Hammer Mill is a high-efficiency impact crusher engineered for the rapid reduction of coal, coke, and friable minerals. Designed for precision laboratory and pilot-scale operations, this system features a modular output configuration and an integrated air-separation system to ensure dust-free material processing and high sample integrity.
The Hammer Mill is a high-efficiency impact crusher engineered for the rapid reduction of coal, coke, and friable minerals. Designed for precision laboratory and pilot-scale operations, this system features a modular output configuration and an integrated air-separation system to ensure dust-free material processing and high sample integrity.

Features

Multi-Stage Impact Crushing
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Utilizes a 300mm crushing zone equipped with 9 hardened steel hammer arms (70mm x 30mm) arranged in three sections for maximum impact force.

Precision Size Control
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Features two replaceable sieves providing consistent output sizes of -12.5mm and -3.35mm from a maximum feed size of 50mm.

Moisture-Resilient Feeding
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Specifically designed to handle materials with up to 58% moisture content using a durable SS304 hopper with a non-throwback safety design.

Automated Material Evacuation
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Integrated with a positive air pressure system and a clean-air separation unit to facilitate automatic sample discharge and minimize dust dispersion.

Advanced Mechanical Adjustment
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Employs spring-loaded pillow blocks to allow for 2-stage crushing gap adjustments based on material hardness and target fineness.

Industrial Power Drive
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Driven by a robust 5 HP motor optimized for continuous batch feeding and high-torque impact requirements.

Durable Construction
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Built with grated internal plates and specialized hardened steel components for extended operational life in harsh testing environments.

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Vibratory Cup mill

A high-speed laboratory grinding mill engineered for the rapid, contamination-free pulverization of hard rocks, minerals, and industrial ceramics. Designed to meet ISO 9001 standards, this system utilizes intense multi-directional vibration to achieve analytical-grade fineness for both dry and wet samples within a sealed environment.
A high-speed laboratory grinding mill engineered for the rapid, contamination-free pulverization of hard rocks, minerals, and industrial ceramics. Designed to meet ISO 9001 standards, this system utilizes intense multi-directional vibration to achieve analytical-grade fineness for both dry and wet samples within a sealed environment.

Features

Contamination-Free Grinding
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Features a leak-proof grinding set consisting of a bowl, ring, and solid cylinder, all fabricated from high-chromium hardened steel to ensure sample purity.

HMI-PLC Digital Logic
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Integrated with a PLC and HMI touch panel for precise digital timing and automated cycle termination.

AdvanHigh-Energy Impactced Logic Control
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Powered by a 1.5 HP, 440V 3-phase motor that drives a high-frequency vibrating mechanism to reduce material to sub-micron levels in minutes.

Advanced Noise Mitigation
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The grinding unit is housed within a heavy-duty MS powder-coated safety hood and acoustic enclosure to minimize decibel levels during high-frequency operation.

Versatile Material Processing
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Engineered to handle a wide range of materials, including coal, coke, ores, and loose sediments, with a standard 100 ml sample capacity.

Operational Safety
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Equipped with a soft-start motor starter and an emergency stop mechanism to ensure smooth power delivery and operator protection.

Robust Industrial Frame
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Built on a precision-engineered frame featuring high-tension industrial springs for vibration isolation.

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Sieve Shaker

The vibration screening system engineered for the precise particle size distribution analysis of ores, minerals, and aggregates. Designed for high-throughput laboratory and pilot-scale applications, this system utilizes a multi-stage mechanical sieving process to ensure accurate classification of bulk samples up to 25 kg High-Throughput Classification: Features a large 25 kg capacity with a screen surface area of 400 x 400 mm, optimized for processing bulk samples in a single cycle.
The vibration screening system engineered for the precise particle size distribution analysis of ores, minerals, and aggregates. Designed for high-throughput laboratory and pilot-scale applications, this system utilizes a multi-stage mechanical sieving process to ensure accurate classification of bulk samples up to 25 kg High-Throughput Classification: Features a large 25 kg capacity with a screen surface area of 400 x 400 mm, optimized for processing bulk samples in a single cycle.

Features

Multi-Stage Separation
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Supports the simultaneous use of up to 10 screens, allowing for complex fractional analysis across a wide range of particle sizes.

Precision Mechanical Drive
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Powered by a 2 HP, 3-phase vibrating motor integrated with a reduction gearbox to maintain a consistent movement of 100 oscillations per minute.

Versatile Sieve Range
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Accommodates a comprehensive array of mesh sizes, from coarse 10 mm down to ultra-fine 75 microns, ensuring compliance with diverse metallurgical testing standards.

Durable Construction
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Fabricated from high-quality mild steel with a protective powder-coated finish, featuring stainless steel (SS) sieve materials for enhanced wear resistance and sample purity.

Robust Stability
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Engineered for industrial environments with a heavy-duty frame designed to minimize noise and secondary vibrations during high-load screening.

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Planetary Ball Mill

A high-performance planetary ball mill engineered for rapid, analytical-grade grinding, mixing, and mechanical alloying. Designed to achieve a final fineness of less than 0.1 µm, this system utilizes a high-torque 1:2 transmission ratio to deliver the extreme centrifugal forces required for colloidal milling and pulverizing of hard, brittle, or fibrous materials.
A high-performance planetary ball mill engineered for rapid, analytical-grade grinding, mixing, and mechanical alloying. Designed to achieve a final fineness of less than 0.1 µm, this system utilizes a high-torque 1:2 transmission ratio to deliver the extreme centrifugal forces required for colloidal milling and pulverizing of hard, brittle, or fibrous materials.

Features

High-Energy Pulverization
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Features a four-station sun disc (300–400 mm effective diameter) that enables the simultaneous operation of four grinding jars for maximum throughput.

Precision Motion Control
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Delivers a sun disc speed of up to 400 RPM and a main bowl speed of up to 1200 RPM, with VFD-controlled alternate direction reversal to prevent material agglomeration.

Advanced HMI-PLC Interface
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Equipped with a touch screen panel supporting both auto and manual modes, allowing for programmable grinding, pause, and interval times (up to 99:99:99).

Process Versatility
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Engineered for both wet and dry grinding, supporting specialized applications such as homogenizing, mixing, and mechanical alloying of feed materials up to 10 mm.

Intelligent SOP Management
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Internal memory allows for the storage of up to 10 unique Standard Operating Procedures (SOPs) to ensure consistency across long-term trials.

Industrial Safety Architecture
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Features an automatic safety lock for the grinding chamber; the system immediately ceases operation if the lid is opened. Includes an emergency stop and visual door-opening indicators.

Robust Construction
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Built on a vibration-free frame with a fan-cooled, powder-coated MS enclosure to prevent thermal overshoot during extended high-speed runs.

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Rotary Sample Divider

A high-capacity, industrial-grade subdivision system engineered for the precise mass reduction of bulk granular materials. Designed for both laboratory and industrial environments, this equipment ensures maximum sampling precision by radically reducing distributional heterogeneity in coal, minerals, iron ore, and clinker samples.
A high-capacity, industrial-grade subdivision system engineered for the precise mass reduction of bulk granular materials. Designed for both laboratory and industrial environments, this equipment ensures maximum sampling precision by radically reducing distributional heterogeneity in coal, minerals, iron ore, and clinker samples.

Features

High-Volume Throughput
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Equipped with a massive 250 kg hopper capacity, specifically toughened for both batch and continuous industrial operations.

Precision Sampling Logic
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Utilizes a rotating turn-table and a controlled vibrating feeder to produce many increments, ensuring each sub-sample is statistically representative of the parent lot.

Variable Frequency Control
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Features a dedicated control panel with a Variable Frequency Drive (VFD) to adjust feed rates and rotation speeds for optimal sampling accuracy.

Modular Collection System
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Configured with 6 to 8 closely arranged containers featuring reliable positioning for convenient assembly and rapid sample retrieval.

Robust Mechanical Drive
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Powered by a high-torque motor and heavy-duty gearbox designed for years of trouble-free service under rigorous field conditions.

Customizable Architecture
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Constructed from either Mild Steel (MS) or Stainless Steel (SS) to suit specific client usage, with adjustable configurations for sample top-size and division ratios.

Multi-Functional Utility
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Capable of being used as a high-efficiency mixer by processing samples multiple times prior to final sub-division.

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Bond Mill

The precision-engineered batch-type ball mill designed to determine the Bond Work Index for ores and minerals developed in accordance with IS 10070:1982 standards.
The precision-engineered batch-type ball mill designed to determine the Bond Work Index for ores and minerals developed in accordance with IS 10070:1982 standards.

Features

Standardized Grinding
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Features a precision-fabricated cylindrical shell measuring 30.5 x 30.5 cm (Dia x L), constructed from 6mm thick mild steel with continuous welded joints for maximum structural integrity.

Optimized Grinding Media
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Equipped with a standardized charge of 285 forged alloy steel balls (totaling 20 kg) with mirror-finished surfaces in varying diameters (38mm to 19mm) as per international protocols.

Precision Mechanical Drive
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Driven by a robust 1 HP, 1440 RPM motor coupled with a high-efficiency worm reduction gearbox and gear-pinion arrangement for smooth torque transfer.

Calibrated Rotational Speed
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Engineered to maintain a consistent speed of 70 RPM, ensuring the necessary centrifugal force for accurate Work Index determinations.

Integrated Monitoring
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Includes a manually resettable revolution counter to accurately track and control grinding cycles for repeatable test results.

Heavy-Duty Build
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The entire assembly is mounted on a vibration-damping mild steel frame and finished with dual-coat industrial primer and synthetic enamel for superior corrosion resistance.

Safe Operational Design
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Features a non-throwback charging and discharging port with secure high-tensile bolting and comprehensive V-belt guards for operator safety.

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Roll Crusher

The Roll Crusher is designed to produce consistent particle sizes with minimal dust or fines, this crusher is a critical asset for processing sinter, limestone, coal, bauxite, and iron ore in both laboratory and pilot-plant environments.
The Roll Crusher is designed to produce consistent particle sizes with minimal dust or fines, this crusher is a critical asset for processing sinter, limestone, coal, bauxite, and iron ore in both laboratory and pilot-plant environments.

Features

Precision Size Reduction
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Specifically designed to handle feed sizes between 6 mm and 20 mm, reducing them to a highly uniform output of 1 mm to 3 mm.

OptimizedCompression Grinding Logic Grinding Media
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Utilizes two high-strength rotating rolls that draw material into the "nip angle," ensuring controlled breakage and a superior particle size distribution.

Durable Roller Construction
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Features 12" x 8" rollers fabricated from wear-resistant steel, optimized for processing abrasive materials like iron ore and sinter.

Enhanced Structural Stability
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The entire unit is mounted on a heavy-duty MS channel frame, precision-welded to dampen vibration and ensure long-term mechanical alignment.

Versatile Configuration
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Available in both single and double-roll configurations to meet specific throughput and reduction ratio requirements.

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Shatter Test Index

The shatter and abrasion resistance of iron ore and limestone lumps is developed in accordance with IS 9963-1981 standards, this apparatus utilizes a motorized lifting facility and a precision shutter-release mechanism to simulate the physical impact materials experience during handling and transport.
The shatter and abrasion resistance of iron ore and limestone lumps is developed in accordance with IS 9963-1981 standards, this apparatus utilizes a motorized lifting facility and a precision shutter-release mechanism to simulate the physical impact materials experience during handling and transport.

Features

Automated Motorized Lifting
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Features a high-torque motorized system with remote control to lift the 25 kg capacity container to a standardized height of exactly 2 meters.

Precision Shutter Release
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Equipped with a 12.5 mm thick shutter plate (122 cm x 27 cm) featuring a specialized bearing-assisted lever mechanism for rapid, friction-free sample dropping.

Standardized Silo Design
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The main container is a silo-type box with a 6 mm wall thickness, permanently fixed at the top to ensure consistent drop trajectories as per IS specifications.

Robust Structural Tower
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Built with a heavy-duty MS frame and a 200 mm diameter main pipe (6 mm wall thickness) to maintain absolute vertical alignment and withstand high-load cycling.

Comprehensive Sieve Set
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Includes 60 cm square sieve plates with 20 cm thick hardwood sides, engineered to specific square apertures with tight tolerances of ±0.5%.

Durable Collection Surface
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The sample collection floor is fabricated from high-grade mild steel and designed to be seated on a sand bed to minimize secondary bounce interference.

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Wet/Dry Ball Mill

The Ball Mill is designed to handle both dry and wet applications, this system integrates an electromagnetic feeding mechanism with advanced PLC-HMI controls to deliver a consistent output fineness of 0.15 mm for ores, minerals, and industrial raw materials.
The Ball Mill is designed to handle both dry and wet applications, this system integrates an electromagnetic feeding mechanism with advanced PLC-HMI controls to deliver a consistent output fineness of 0.15 mm for ores, minerals, and industrial raw materials.

Features

Continuous Open-Circuit Operation
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Optimized for pilot-scale production with a steady-state capacity of 5 kg/hr (depending on feed characteristics).

Advanced Material Feeding
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Features a large MS fabricated hopper coupled with an electromagnetic feeder for precise, variable feeding (0–10 kg).

Precision Mechanical Engineering
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The mill is fabricated from high-grade mild steel and lined with Manganese Steel (Mn Steel) for superior wear resistance.

HMI-PLC Automation
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Equipped with a PLC and HMI display, featuring a VFD for variable mill speed and a non-contact level sensor for automated process monitoring.

Integrated Slurry Management
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For wet grinding, the system includes a 50–100 liter MS receiving tank and a 1 kW centrifugal open-impeller pump for efficient material transport.

High-Efficiency Drive System
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Powered by a 1 kW geared motor with a robust belt drive, ensuring smooth torque delivery and adjustable RPM.

Industrial Safety Architecture
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The entire unit is housed within a specialized safety enclosure for all rotating parts, featuring integrated electrical interlocks and emergency stop functionality.

Precision Engineering for Industrial Testing & Thermal Solutions

© 2026 Salvin Instruments. All Rights Reserved. Managed by Balarience Studio.

Precision Engineering for Industrial Testing & Thermal Solutions

© 2026 Salvin Instruments. All Rights Reserved. Managed by Balarience Studio.

Precision Engineering for Industrial Testing & Thermal Solutions

© 2026 Salvin Instruments. All Rights Reserved. Managed by Balarience Studio.